fix(logs): logging with error issues for model costs (#2169)

* fix(async-execution): restore async executions

* fix schedules trace span collection'

* fix execution trace spans for schedules + cost tracking when workflow errors

apps/sim/app/api/workflows/[id]/execute/route.ts

@@ -1,9 +1,12 @@
+import { tasks } from '@trigger.dev/sdk'
 import { type NextRequest, NextResponse } from 'next/server'
 import { validate as uuidValidate, v4 as uuidv4 } from 'uuid'
 import { z } from 'zod'
 import { checkHybridAuth } from '@/lib/auth/hybrid'
+import { env, isTruthy } from '@/lib/core/config/env'
 import { generateRequestId } from '@/lib/core/utils/request'
 import { SSE_HEADERS } from '@/lib/core/utils/sse'
+import { getBaseUrl } from '@/lib/core/utils/urls'
 import { processInputFileFields } from '@/lib/execution/files'
 import { preprocessExecution } from '@/lib/execution/preprocessing'
 import { createLogger } from '@/lib/logs/console/logger'
@@ -17,6 +20,7 @@ import {
 } from '@/lib/workflows/persistence/utils'
 import { createStreamingResponse } from '@/lib/workflows/streaming/streaming'
 import { createHttpResponseFromBlock, workflowHasResponseBlock } from '@/lib/workflows/utils'
+import type { WorkflowExecutionPayload } from '@/background/workflow-execution'
 import { type ExecutionMetadata, ExecutionSnapshot } from '@/executor/execution/snapshot'
 import type { StreamingExecution } from '@/executor/types'
 import { Serializer } from '@/serializer'
@@ -217,6 +221,64 @@ function resolveOutputIds(
   })
 }
 
+type AsyncExecutionParams = {
+  requestId: string
+  workflowId: string
+  userId: string
+  input: any
+  triggerType: 'api' | 'webhook' | 'schedule' | 'manual' | 'chat'
+}
+
+/**
+ * Handles async workflow execution by queueing a background job.
+ * Returns immediately with a 202 Accepted response containing the job ID.
+ */
+async function handleAsyncExecution(params: AsyncExecutionParams): Promise<NextResponse> {
+  const { requestId, workflowId, userId, input, triggerType } = params
+  const useTrigger = isTruthy(env.TRIGGER_DEV_ENABLED)
+
+  if (!useTrigger) {
+    logger.warn(`[${requestId}] Async mode requested but TRIGGER_DEV_ENABLED is false`)
+    return NextResponse.json(
+      { error: 'Async execution is not enabled. Set TRIGGER_DEV_ENABLED=true to use async mode.' },
+      { status: 400 }
+    )
+  }
+
+  const payload: WorkflowExecutionPayload = {
+    workflowId,
+    userId,
+    input,
+    triggerType,
+  }
+
+  try {
+    const handle = await tasks.trigger('workflow-execution', payload)
+
+    logger.info(`[${requestId}] Queued async workflow execution`, {
+      workflowId,
+      jobId: handle.id,
+    })
+
+    return NextResponse.json(
+      {
+        success: true,
+        async: true,
+        jobId: handle.id,
+        message: 'Workflow execution queued',
+        statusUrl: `${getBaseUrl()}/api/jobs/${handle.id}`,
+      },
+      { status: 202 }
+    )
+  } catch (error: any) {
+    logger.error(`[${requestId}] Failed to queue async execution`, error)
+    return NextResponse.json(
+      { error: `Failed to queue async execution: ${error.message}` },
+      { status: 500 }
+    )
+  }
+}
+
 /**
  * POST /api/workflows/[id]/execute
  *
@@ -291,6 +353,8 @@ export async function POST(req: NextRequest, { params }: { params: Promise<{ id:
 
     const streamHeader = req.headers.get('X-Stream-Response') === 'true'
     const enableSSE = streamHeader || streamParam === true
+    const executionModeHeader = req.headers.get('X-Execution-Mode')
+    const isAsyncMode = executionModeHeader === 'async'
 
     logger.info(`[${requestId}] Starting server-side execution`, {
       workflowId,
@@ -301,6 +365,7 @@ export async function POST(req: NextRequest, { params }: { params: Promise<{ id:
       streamParam,
       streamHeader,
       enableSSE,
+      isAsyncMode,
     })
 
     const executionId = uuidv4()
@@ -349,6 +414,16 @@ export async function POST(req: NextRequest, { params }: { params: Promise<{ id:
       workspaceId: workflow.workspaceId,
     })
 
+    if (isAsyncMode) {
+      return handleAsyncExecution({
+        requestId,
+        workflowId,
+        userId: actorUserId,
+        input,
+        triggerType: loggingTriggerType,
+      })
+    }
+
     let cachedWorkflowData: {
       blocks: Record<string, any>
       edges: any[]

apps/sim/background/schedule-execution.ts

@@ -9,6 +9,7 @@ import { getPersonalAndWorkspaceEnv } from '@/lib/environment/utils'
 import { preprocessExecution } from '@/lib/execution/preprocessing'
 import { createLogger } from '@/lib/logs/console/logger'
 import { LoggingSession } from '@/lib/logs/execution/logging-session'
+import { buildTraceSpans } from '@/lib/logs/execution/trace-spans/trace-spans'
 import { executeWorkflowCore } from '@/lib/workflows/executor/execution-core'
 import { PauseResumeManager } from '@/lib/workflows/executor/human-in-the-loop-manager'
 import {
@@ -22,6 +23,7 @@ import {
   getSubBlockValue,
 } from '@/lib/workflows/schedules/utils'
 import { type ExecutionMetadata, ExecutionSnapshot } from '@/executor/execution/snapshot'
+import type { ExecutionResult } from '@/executor/types'
 import { mergeSubblockState } from '@/stores/workflows/server-utils'
 
 const logger = createLogger('TriggerScheduleExecution')
@@ -293,6 +295,9 @@ async function runWorkflowExecution({
     )
 
     try {
+      const executionResult = (earlyError as any)?.executionResult as ExecutionResult | undefined
+      const { traceSpans } = executionResult ? buildTraceSpans(executionResult) : { traceSpans: [] }
+
       await loggingSession.safeCompleteWithError({
         error: {
           message: `Schedule execution failed: ${
@@ -300,7 +305,7 @@ async function runWorkflowExecution({
           }`,
           stackTrace: earlyError instanceof Error ? earlyError.stack : undefined,
         },
-        traceSpans: [],
+        traceSpans,
       })
     } catch (loggingError) {
       logger.error(`[${requestId}] Failed to complete log entry for schedule failure`, loggingError)

apps/sim/lib/logs/execution/logging-factory.ts

@@ -118,11 +118,9 @@ export function calculateCostSummary(traceSpans: any[]): {
     totalCost += span.cost.total || 0
     totalInputCost += span.cost.input || 0
     totalOutputCost += span.cost.output || 0
-    const promptTokens = span.tokens?.prompt ?? span.tokens?.input ?? 0
-    const completionTokens = span.tokens?.completion ?? span.tokens?.output ?? 0
     totalTokens += span.tokens?.total || 0
-    totalPromptTokens += promptTokens
-    totalCompletionTokens += completionTokens
+    totalPromptTokens += span.tokens?.input ?? span.tokens?.prompt ?? 0
+    totalCompletionTokens += span.tokens?.output ?? span.tokens?.completion ?? 0
 
     if (span.model) {
       const model = span.model
@@ -137,8 +135,8 @@ export function calculateCostSummary(traceSpans: any[]): {
       models[model].input += span.cost.input || 0
       models[model].output += span.cost.output || 0
       models[model].total += span.cost.total || 0
-      models[model].tokens.prompt += promptTokens
-      models[model].tokens.completion += completionTokens
+      models[model].tokens.prompt += span.tokens?.input ?? span.tokens?.prompt ?? 0
+      models[model].tokens.completion += span.tokens?.output ?? span.tokens?.completion ?? 0
       models[model].tokens.total += span.tokens?.total || 0
     }
   }

apps/sim/lib/logs/execution/logging-session.ts

@@ -186,22 +186,24 @@ export class LoggingSession {
       const durationMs = typeof totalDurationMs === 'number' ? totalDurationMs : 0
       const startTime = new Date(endTime.getTime() - Math.max(1, durationMs))
 
-      const costSummary = {
-        totalCost: BASE_EXECUTION_CHARGE,
-        totalInputCost: 0,
-        totalOutputCost: 0,
-        totalTokens: 0,
-        totalPromptTokens: 0,
-        totalCompletionTokens: 0,
-        baseExecutionCharge: BASE_EXECUTION_CHARGE,
-        modelCost: 0,
-        models: {},
-      }
+      const hasProvidedSpans = Array.isArray(traceSpans) && traceSpans.length > 0
+
+      const costSummary = hasProvidedSpans
+        ? calculateCostSummary(traceSpans)
+        : {
+            totalCost: BASE_EXECUTION_CHARGE,
+            totalInputCost: 0,
+            totalOutputCost: 0,
+            totalTokens: 0,
+            totalPromptTokens: 0,
+            totalCompletionTokens: 0,
+            baseExecutionCharge: BASE_EXECUTION_CHARGE,
+            modelCost: 0,
+            models: {},
+          }
 
       const message = error?.message || 'Execution failed before starting blocks'
 
-      const hasProvidedSpans = Array.isArray(traceSpans) && traceSpans.length > 0
-
       const errorSpan: TraceSpan = {
         id: 'workflow-error-root',
         name: 'Workflow Error',