fix(mcp): stateful regex lastIndex bug, RFC 3986 authority parsing

- Remove /g flag from module-level ENV_VAR_PATTERN to avoid lastIndex state
- Create fresh regex instances per call in server-side hasEnvVarInHostname
- Fix authority extraction to terminate at /, ?, or # per RFC 3986
- Prevents bypass via https://evil.com?token={{SECRET}} (no path)
- Add test cases for query-only and fragment-only env var URLs (53 total)

apps/sim/app/workspace/[workspaceId]/w/components/sidebar/components/settings-modal/components/mcp/mcp.tsx

@@ -113,17 +113,19 @@ const logger = createLogger('McpSettings')
  * can't be determined until resolution — but env vars only in the path/query
  * do NOT bypass the check.
  */
-const ENV_VAR_PATTERN = /\{\{[^}]+\}\}/g
+const ENV_VAR_PATTERN = /\{\{[^}]+\}\}/
 
 function hasEnvVarInHostname(url: string): boolean {
   // If the entire URL is an env var, hostname is unknown
-  if (url.trim().replace(ENV_VAR_PATTERN, '').trim() === '') return true
+  const globalPattern = new RegExp(ENV_VAR_PATTERN.source, 'g')
+  if (url.trim().replace(globalPattern, '').trim() === '') return true
   const protocolEnd = url.indexOf('://')
   if (protocolEnd === -1) return ENV_VAR_PATTERN.test(url)
+  // Extract authority per RFC 3986 (terminated by /, ?, or #)
   const afterProtocol = url.substring(protocolEnd + 3)
-  const authorityEnd = afterProtocol.indexOf('/')
+  const authorityEnd = afterProtocol.search(/[/?#]/)
   const authority = authorityEnd === -1 ? afterProtocol : afterProtocol.substring(0, authorityEnd)
-  return new RegExp(ENV_VAR_PATTERN.source).test(authority)
+  return ENV_VAR_PATTERN.test(authority)
 }
 
 function isDomainAllowed(url: string | undefined, allowedDomains: string[] | null): boolean {

apps/sim/lib/mcp/domain-check.test.ts

@@ -178,6 +178,14 @@ describe('isMcpDomainAllowed', () => {
           false
         )
       })
+
+      it('rejects disallowed domain with env var in query but no path', () => {
+        expect(isMcpDomainAllowed('https://evil.com?token={{SECRET}}')).toBe(false)
+      })
+
+      it('rejects disallowed domain with env var in fragment but no path', () => {
+        expect(isMcpDomainAllowed('https://evil.com#{{SECTION}}')).toBe(false)
+      })
     })
 
     describe('env var security edge cases', () => {
@@ -276,6 +284,18 @@ describe('validateMcpDomain', () => {
       it('does not throw for allowed URL with env var in path', () => {
         expect(() => validateMcpDomain('https://allowed.com/{{PATH}}')).not.toThrow()
       })
+
+      it('throws for disallowed URL with env var in query but no path', () => {
+        expect(() => validateMcpDomain('https://evil.com?token={{SECRET}}')).toThrow(
+          McpDomainNotAllowedError
+        )
+      })
+
+      it('throws for disallowed URL with env var in fragment but no path', () => {
+        expect(() => validateMcpDomain('https://evil.com#{{SECTION}}')).toThrow(
+          McpDomainNotAllowedError
+        )
+      })
     })
   })
 })

apps/sim/lib/mcp/domain-check.ts

@@ -30,19 +30,18 @@ function checkMcpDomain(url: string): string | null {
  * env vars in the path/query do NOT bypass the domain check.
  */
 function hasEnvVarInHostname(url: string): boolean {
-  const envVarPattern = createEnvVarPattern()
   // If the entire URL is an env var reference, hostname is unknown
-  if (url.trim().replace(envVarPattern, '').trim() === '') return true
+  if (url.trim().replace(createEnvVarPattern(), '').trim() === '') return true
   try {
-    // Extract the authority portion (between :// and the next /)
+    // Extract the authority portion (between :// and the first /, ?, or # per RFC 3986)
     const protocolEnd = url.indexOf('://')
-    if (protocolEnd === -1) return envVarPattern.test(url)
+    if (protocolEnd === -1) return createEnvVarPattern().test(url)
     const afterProtocol = url.substring(protocolEnd + 3)
-    const authorityEnd = afterProtocol.indexOf('/')
+    const authorityEnd = afterProtocol.search(/[/?#]/)
     const authority = authorityEnd === -1 ? afterProtocol : afterProtocol.substring(0, authorityEnd)
     return createEnvVarPattern().test(authority)
   } catch {
-    return envVarPattern.test(url)
+    return createEnvVarPattern().test(url)
   }
 }